Choosing the right cutting method for your specific needs can be challenging. With a variety of options, and dramatically varying price points, making the right choice will mean carefully weighing all of the pros and cons. When it comes to fabricating materials, waterjet cutting emerges as a top-tier choice. This technique provides a multitude of advantages over other fabrication methods, including plasma and oxy-fuel cutting.
Let's take a closer look at waterjet cutting.
While waterjet cutting originally emerged in the 1950s as a method for slicing through wood, it has since evolved into a highly sophisticated technology. Today, this cutting-edge technique employs high-pressure water jets to effortlessly slice through hard materials, making it an indispensable tool for professional fabricators. Widely utilized in manufacturing workshops, waterjet cutting has become a cornerstone in the realm of material fabrication for many reasons, such as:
Waterjet cutting systems operate by pressurizing water to extremely high levels, typically between 40,000 and 90,000 pounds per square inch (psi). This immense pressure transforms the water into a highly focused and powerful stream, which is then forced through a small, precision-engineered nozzle. The result is a narrow, jet-like stream capable of slicing through a diverse range of materials, including but not limited to metal, stone, glass, and concrete.
Even though pure waterjets are used for processing softer materials, such as rubber or wood, to enhance the cutting power, abrasive particles like garnet or aluminum oxide can be incorporated into the water stream. These abrasives act like countless of tiny, high-speed chisels, significantly amplifying the cutting efficiency and allowing the water jet to tackle even the toughest materials with ease. The grit size of these abrasives can vary, with 80 mesh being the most frequently utilized. This combination of high-pressure water and abrasive particles creates a cutting tool that is not only incredibly precise but also versatile, capable of producing intricate cuts and detailed designs on a variety of materials.
This process of waterjet cutting stands out particularly in the fabrication of metal plates. The addition of abrasives such as garnet and aluminum oxide to the water stream provides the necessary cutting strength to penetrate through thick and hard metal surfaces. The speed of the water jet can reach extremely high velocities, close to Mach 3, or approximately three times the speed of sound (about 3,700 km/h or 2,300 mph), making it highly efficient for industrial applications.
Machitech offers advanced waterjet cutting tables designed for precise and reliable fabrication. Built with robust materials and state-of-the-art technology, these systems feature user-friendly software for effortless execution of complex designs. Capable of handling a variety of materials, from thick steels to delicate ceramics, they provide unmatched versatility. Customizable options are available to fit any scale of operation, ensuring high-precision cuts with minimal waste. Machitech also provides comprehensive support and training, ensuring peak performance and enhancing overall productivity and efficiency. Choose Machitech for cutting-edge metal fabrication solutions.
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